Most unplanned stoppages aren't sudden. Bearings wear, tension drifts and parts work loose over hours or days. Without continuous monitoring, the first sign is the machine stopping.

Fixed-interval maintenance doesn't solve it either. You replace parts that still had life in them, and still miss the ones that fail early.

How we solve it

1. Sense. We study your machine's real failure modes, then retrofit the right sensors: vibration, motor current, acoustic emission, temperature or tension. Nothing touches your OEM controls.

2. Model. We record a few weeks of normal running, then train models on your machine's own behaviour. They run on a gateway at the machine, so raw data never leaves your site.

3. Act. Each machine gets a live health score. Alerts come in three levels, from "check at the next shift break" to "act now", and each one names the likely fault and component.

What you get

• Sensors and an edge gateway fitted to your highest-impact machine

• Models trained on that machine's real data

• A health dashboard on a shop-floor tablet and any web browser

• Graded alerts that name the fault, the component and the next action

• A measured before-and-after report, and a costed plan for the rest of the fleet

Is this right for you?

• Your team spends more time fixing breakdowns than planning maintenance

• Engineers recognise recurring faults but can't predict when they'll happen

• Stoppages are causing missed deliveries, scrap or waste

• Your machines are 5 to 20 years old and have no built-in condition monitoring